This bow started out life as a very simple 60lb flatbow which was made from a stave which had been given to me by my neighbour who was grubbing out a patch of wasteland on his farm. Whilst the log was fairly straight (for Elder) the twist was the best part of 80 degrees!
I almost binned the log but thought that I’d use it to test how well a roughed out green Elder stave could be trained to conform to a better shape by using a form and clamps throughout the initial air drying phase.
After a few weeks on the drying form the clamps were removed to reveal a nice straight and twist free stave which I moved indoors to hang above the wood burner to speed dry for another couple of weeks.
A one inch long drying check behind one of the larger knot clusters was the only fault which I was a bit surprise by since Elder can check quite badly when force dried too hard.
Elder is strong in compression so I felt safe in keeping the limb width down to around 1″ 3/8ths. I’d never do this for a wood like Ash or Hazel but Elder is a fantastically springy wood which can cope with way more of a narrow limb profile so long as the length is not compromised too much.
I kept the length long at 66″ nock to nock and opted for a straight rigid handle and simple self nocks. I tillered the bow to 60lbs at 28″ and shot this bow like that for about a year. She performed well and was a powerful fast and efficient bow but 60lbs was too heavy for my likings so back in the late autumn of last year I decided to either get rid of this bow or drop the weight.
At around the same time my brother’s eldest son was asking if I could make him a bow. Whilst happy to oblige, (great excuse to make another bow) the reality was that I was short of time so instead of making him a bow from scratch I opted to re-tiller this Elder bow for him.
Long story short, I dropped the weight down to a more comfortable draw weight for my nephew at his draw length which is 26″. And instead of just removing wood from the previously flat belly I decided to hollow out the limbs to match the crown on the back by using the curved scrapper to re-tiller.
The bow had taken about an inch of set whilst in its previous 60lb straight limbed flat bellied form, so after reducing the weight I decided to see if I could reduce that set a little by heat treating the belly whilst fixed to a slightly reflexed form.
But before heat treating the limbs I also decided to lightly flick the tips to try and reduce the stack which it had suffered a little from previously. The recurved tips where steamed in, then once they had settled, I heated the recurves a bit more thoroughly with the stove top in order to ensure that they would never pull out.
After heat treating the flicked tips and the hollowed out limbs I finished the re-tillering and quit at 42lb at 26″ with a 1/8″ inch positive tiller. Shooting in and re-sanding shaved off another couple of pounds so I finally ended up at 40lbs at 26″.
The previous finish on this bow had been urethane varnish which I was keen to strip of so I could stain the revamped bow a darker colour. After stripping I hit the bare wood with a dark Jacobean oil based stain then sealed her up with 8 coats of Truoil.
A simple leather handle cover and piece of leather as the arrow pass finished the job. The bow is now a light in the hand (460grams) snappy and pointable bow and my nephew was delighted the the end result. I’ve paired this bow up with some 35-40 spine arrows and she is sending a 400 grain arrow over the chronograph at an average of 141ft sec which isn’t anything special but sure is fun to point at stumps!
I built this bow from a totally green 4” diameter English Elm log which came my way back in the spring of 2022. The bark slipped off perfectly which was good in that it was easy to remove, but meant that the bow finished out lacking the wonderful cambium camo effect which I absolutely love to see on white wood selfbows.
As with most Elm logs above 3” in diameter, this log had some beetle damage which resulted in this log only producing one stave in the end. This was a shame as the log was clean, straight and carrying little twist. If it wasn’t for the beetle damage then I’d have got two nice staves from this log.
The damage free stave was slightly reflexed in the handle area but had a nice straight face profile with tips almost in alignment with the handle centre. After recurving I chose the top limb so that the string would favour the left side of the riser section since I’m a righty. I laid out the staves with symmetrical limbs and a handle section which would accommodate a 4” grip with 3” fades.
Both limb sections had a tiny amount of deflex mid limb so I could see the potential for a deflex reflex riser/limb profile. Since the stave was 66”, long I laid out the bow to finish 64” nock to nock. This is ample length to safely accommodate light recurves on a nice and wide limbed Elm flatbow.
I planned to finish with a solid and safe selfbow around 50lb at 26”. Flicking the tips on a bow this length shouldn’t stress the limbs, but as a back up against chrysling the belly, I kept the limbs around 1” 7/8ths wide for the first 2 thirds tapering rapidly down to ½” wide static flicked tips in the final thirds of the limb.
This staves back had some crowning to it but not really enough to warrant hollowing out the belly although in hind sight I probably should have. That said the flat belly/low crown cross section profile appears to have retained adequate compression strength and has withstood any fretting, even after much shooting with a held anchor. The deflex/reflex profile probably helped here too and certainly made the tillering process easy. The draw of this bow is also very smooth with very little stack.
This stave was simple and quick to tiller given the very even natural profile and in no time I was left with a snappy, low volume, low mass flatbow (570 grams) which is very pointable and is an absolute pleasure to shoot. Brace height is 5 1/2” and the tiller is 1/8” positive. This is one of those bows which when braced plays a note with one of those wonderful high frequency resonances when the string is plucked. Dinnnnnnnnnng!
I could have produced a heavier draw weight from this stave but I like bows around the 50lb mark at my draw length of 26” so I aimed for that and got it. There is no hand shock since the tips are low in mass and the grip is very comfortable to hold with a loose grip. The bow shoots hard at 26” and shooting a 9gn/lb arrow (450gn) over the chronograph produced average speeds around 156ft/sec.
The stave was fairly plain with no wiggle to speak of. Nor were there many significant quirks like knots etc so I decided to stain the bow so as to draw out the main feature which was the beautiful grain on the belly. A contoured grip and arrow shelf made a bit more of a feature out of the handle section and antler tip overlays helped to pimp up the limb tips a bit.
The arrow rest is not cut to centre but the paradox isn’t a problem anyway. An arrow in the 45-50lb spine range shoots well in this bow.
The handle received a light tan leather covering which was also used in reverse to serve the arrow pass. The stain is an oil based Dark Oak colour finished with many coats of truoil.
The stave for this bow came from a 4” diameter Ash tree which produced two staves. One stave was pretty straight and featureless and I used that stave to make a plain but functional rawhide backed recurved flatbow for a friend of mine. The other stave had a nice bit of wiggle in one half and a few other little features so I decided to use it to make this unbacked character flatbow.
The tree was felled back in the late summer of 2022 so it had a bit of cambium left on after taking the bark off. I roughed the stave out whilst totally green and force dried it on a slightly reflexed form in order to fix some slight tip/handle misalignment. The form also evened out some slight but uneven and mixed deflex/reflex in both limbs and corrected the very small amount of limb twist which was apparent in the bottom limb.
After a month of drying whilst clamped to the form positioned indoors on my sun baked windowsill, I was left with a nicely aligned stave with an inch of evenly distributed reflex and just the right amount of wiggle left to make this flatbow worthy of the title “character bow”.
The small to moderate crown on this stave was worth considering. I find that a higher than average crown on tension strong woods like ash can sometimes be advantageous. As I’m sure many bowyers will attest to, Ash wood bows are quite susceptible to compression fractures on the belly. This is because Ash is far stronger in tension than in compression.
The small to moderate crown on this stave could allow most of the back of this bow to work in tension. Too much tension could chrysal the belly if not considered carefully in the design process. A high crown would allow less of the backs width to work in tension therefore reducing the crushing force imposed on the fairly flat belly.
Bearing in mind that the growth rings on this stave were a bit on the thin side, and that the early wood in the growth rings made up a reasonable amount of the bows volume, I decided to round the corners on the back quite heavily in order to create an artificial high crown and reduce the tension strength of the bows back.
I’ve used this little trick many times before to help protect the bellies of bows made from compression weak woods such as Ash, Hazel and Elm which are all very strong in tension. The result is a D shaped limb cross section with the curved portion of the D representing the bows back and the flat portion of the D representing the bows belly. The complete opposite to a classic English Longbow design which works very well with high quality Yew.
The down side to this approach is that much of the edge wood is taken out of commission. The up side however is that the full width of the flat belly is still able to function by providing compression resistance which will oppose the crushing forces of the tension strong back as the belly relates to the now tension weakened artificial high crown.
The artificial high crown imposed in the design of this bow worked well at preventing fretting on the belly, as did additional mitigation measures such as forgoing recurves, minimising the length of the stiff handle section, and maintaining adequate limb length and width. For this reason the bow was kept long at 66” nock to nock and has 1″ 15/16 wide limbs for the first two thirds of the working sections. The riser section is approx 10” long including 3″ fades and is stiff.
Previous experience of Ash staves from this particular area have reinforced the idea that extra precautions need to be taken to avoid excessive tension forces on staves like these which clearly have limited compression strength. For this reason I opted to keep the weight down to 50lb at 26″ or less which is around my favourite draw weight anyway. Much heavier than this and fretting might occur without increasing limb width or length, which I couldn’t really do with this stave anyway given the dimensions I had to work with.
The bow was very easy to tiller, even with the wiggle in the first third of the top limb. The tiller is elliptical ¼” positive and shoots well with split fingers with both limbs timing together very well. When unstrung after shooting a few rounds this bow shows about half an inch of sett which quickly returns to dead straight after resting.
Since the bow was for me to use I opted for simple but small self nocks. If I’d built it for someone else then I’d probably have put overlays on it. The arrow shelf was a last minute addition whilst contemplating the final handle design.
I like to shoot of the knuckle personally but figured my wife might shoot it so I used the significant width of the staves handle section to produce an arrow shelf which is certainly not cut to centre, but is not far from being in perfect alignment with the string which clearly favours the left side of the riser. This bow isn’t very arrow fussy but definitely favours an arrow in the 45-55# range.
The lightly fluted 3” fades were an afterthought and were an attempt to create a little more feature to the otherwise plain bottom limb. In hind sight this was a risky manoeuvre on a timber like Ash which is very prone to delaminating between the growth rings at the fades. That said, so far so good. No sign of any splitting yet and I’ve been shooting this bow quite a lot.
The finish on this bow is an oil based dark oak stain followed by many coats of Trueoil. The small amount of cambium left on the back picked up the stain differently to the exposed wood on the back which created a nice camo effect. This particular stain really grabs hold of the grain on Ash and produces a beautiful high definition wood grain on the belly.
The handle is contoured to my favourite grip pattern and is covered with a scrap of leather from an old jacket which I rubbed some earth pigments into in order to produce a more mat/antique appearance. The arrow pass is covered in the same leather only rough side up.
This bow shoots well. Not the fastest longbow by any stretch (450gn arrow at 27” 148ft/sec) but nice and comfortable to hold back at full draw without stacking much if at all. No hand shock due to the balanced tiller, comfortable grip and moderate tip mass.
I really like this bow and it has been my favourite stump shooting bow throughout the autumn of 2022. That said I have loads more just like it and might have to find a new home for it since I’m fast running out of space for more bows. Well, at least that’s what the wife keeps telling me! If you like the look of this bow then keep an eye out on Ebay as it might end up being listed there some time after Christmas. If I do list it then I’ll edit in a link to the listing at the top of this post.
This little project was initially just intended to explore how much twist and malformation could be corrected through drying a badly mishappen green field ma[le stave whilst clamped to a form. The stave came out so well that I decided to persevere with it and the project ended up turning into a full bow build. The end result is a nice sweet shooting deflex reflex selfbow. The full build can be seen here: https://southmoorbows.com/build-along-field-maple-deflex-reflex-character-longbow/
As is typical of Field Maple, this stave lacked much in the way of colour or grain so I decided to stain it. Antler tip overlays and a simple black leather handle/arrow pass compliment the natural character of the bow. The limb cross section ranges from crowned/convexed to almost rectangular with some mild valleys, troughs and hills around the few small knots and naturally wavy grain.
Measurements are as follows:
Length Nock to nock: 66″
Limb width at widest point – Top: 2 1/8″ Bottom:2 1/8″
This project started out as a simple short term experiment. I’d had my eye on a clean but crooked and twisted Field Maple limb for quite a while. Trying to envisage where within the limb I could salvage a stave from was difficult. The limb was about 4.5” thick and had a section about 80” long which was relatively clean. In general the limb was sound and free from large knots, pins and other major imperfections.
The 80” section that showed most potential for making a bow stave did have other issues to consider however. This most usable section was badly twisted and had a significant sideways bend in one half of the stave. There was also a very large amount of natural reflex in what would be the middle/handle section.
To start with, I just wondered if it would be possible to improve the shape, twist and alignment of such a misshapen stave whilst it was still green. I’ve performed many shape corrections on green staves before, using forms and clamps, but I’d never before tried to correct asymmetries in a stave which were as server as this without using fully seasoned staves manipulated with steam bending.
I’ve worked with clean Field Maple on many occasions before so understand the potential this wood has for making a very good white wood bow. In the past I’ve used dry heat to correct minor twist and alignment issues on fully seasoned Field Maple staves. I’ve also used steam heat bending on Field Maple staves for more significant bending such as recurving tips or bending handles for alignment issues etc.
The amount of twist and reflex in this Field Maple stave however was way more than I’ve dealt with before. My expectations for this stave were not great. I envisaged the stave resisting the significant forces necessary to bend and twist this green stave into a better shape.
I also expected cracking or delamination to occur in the mid section due to the shear amount of force than would be necessary to pull the twist out using clamps and a drying form. But my expectations were proven wrong!
The reflex in the handle section was going to remain no matter what I did but this was fine as I could imagine this stave potentially turning into a reflex/deflex longbow. By leaving the limbs full width out to the tips I was able to get significant leverage from the clamps positioned on the edges of limbs. This leverage enabled me to crush down on the side of the limb that was pulling away from the form due to the limb twist. This worked really well and the twist between the fades and the limb tips came out beautifully.
The overall shape was made much more even by using the reflexed form too. By forcing the tips to line up with the handle centre I was also able to correct most of the significant string misalignment. Throughout the end of August I left the clamped stave outside in the sun on hot days.
The stave came indoors for a week once the temps dropped and was left on one of my window sills which catches all of the mid day sun. This window sill is like a green house and serves to quickly force dry staves very well. After the stave had been allowed to dry on the form for about a month I removed the clamps to inspect the results.
The overall twist was reduced from nearly 70 degrees to about 5 degrees. The massive reflex was tamed to something much more manageable and the string alignment was now only a little off to one side. The stave now actually looked perfectly workable with plenty of character remaining, so instead of calling the project done I decided to see what I could do to turn this stave into an actual finished bow.
My next job was to get this stave down to some realistic dimensions. It would be unlikely that this stave was totally dry so by getting close to final dimensions I’d soon get this stave fully dried and ready for tillering.
Field Maple is a dense wood so these 14+mm thick limbs will need quite a bit of reducing in order to get them to a point where the tillering process can begin. I’m going to aim for 14mm fade end thickness tapering down to 10mm side thickness at the tips. I want the tips to do a very small amount of work on this bow so I will reduce them down to 10 mm but keep away from them when tillering. This should Keep the last 6” of the tips stiffer than the working section of the limb, but without leaving the tips carrying unnecessary mass which would be the consequence of keeping the tips thick enough to ensure that they are completely static.
When I work the face down to rough dimensions on any bow, I always let the grain dictate the limb shape. This avoids creating grain run out which in my experience is a fast way to limb failure.
Until the cambium has been thinned right down I can’t get a true handle on the real thickness of all parts of the limb. I tend to leave quite a lot of cambium on a stave right through to the limb thickness reduction phase as the cambium layer acts as a good layer of protection to the back of the bow. A cushion against scrapes and scratches is a good idea whenever the back of a bow will be seen on the finished bow. Since this bow will not be backed the natural appearance of the first layer of wood below the cambium will be displayed on the finished bow so taking care to protect the back of this stave is important.
Personally I like the appearance of self bows which have a little bit of cambium left on the back of the bow. This little bit of cambium adds to the beauty of the finished bow and confirms to the observer that the back of the bow is in actual fact the very wood which once grew directly beneath the bark. No ring chasing necessary. This remaining cambium also creates a beautiful camouflaged effect on the back of the bow.
As tempting as it often is to hog at the cambium with a draw knife it is too easy to nick the underlying wood and compromise the back of the bow so I always proceed with caution using a scraper for raised spots in particular.
The back of this stave has an undulating topography which presents as hills, valleys and troughs. If I were to leave the belly completely flat in cross section then the hills on the back would act as stiff points and the valleys and troughs would act as weak spots. To counter this potential problem I contour the bellies on my wide limb bows so that the belly topography matches that of the back but in reverse. To achieve this I use a mixture of gouges and curved scrapers to remove material from the belly directly opposite the hilly thicker spots on the back. This enables me to leave material behind over the thinner valley and trough areas of the back. This affords them extra protection and creates a truly even thickness across the entire width of the limb.
I use my fingers to feel the thickness across the whole limb. If I find a thick spot I’ll remove material from the belly until the thickness is the same as everywhere else nearby. I’m aiming to end up with limbs which are an even taper of 14mm – 10mm thick along the entire length and width of the bow. This means that areas of the back which present as high crowned will have a corresponding belly section which is effectively hollowed out to counter for the crowned back. This stave has a mixture of high crown plus flatter sections with hills, valleys and troughs so the belly will end up being far from flat.
The next job was to put some deflex into the limbs to counter for the reflex in the handle section. I do this with the flat back of a form and some padded blocks and a clamp to create the right shape. I’m aiming to create most of the deflex around the first third of the limb about 6 – 12” out from the ends of the fades.
I’m carful where I choose to heat as I want to flick the tips on this stave and realise that if I make an early heat correction to a limb near the tips then the steaming of the tips which takes place later will pull the previous heat correction back out when the heat from the steaming travels down to where the twist correction was made.
I’m a fan of longbows but enjoy the lack of stack which a recurve benefits from. Whilst not wanting to go for a full recurve design on this bow I did like the idea of balancing the deflex and reducing stack a little by flicking the tips on what is aimed at finishing up a longbow.
After half an hour over the pan I fit my steel ruler to the belly of the stave using a small G clamp and a packing block to protect the back from clamping pressure. I frequently do this as it really helps prevent the belly tips from delaminating when being bent over the recurve form. The extra support of the flexible steel ruler simply stops a splinter lifting on the belly which is the kiss of death to many would be bows. This trick is especially important if your stave tip belly is not presenting as one growth ring, which is the case here. On this particular stave, both tips span two growth rings so delamination is a high probability without the ruler acting as a brace.
I have to be careful at this point to make sure that the deflex that has already been put in is not lost. I make sure to protect the deflex by setting up the paddle so that the leverage is the direction that promotes flexion to the limb rather than extension. This trick will ensure that the deflex is preserved.
I thought about including an arrow shelf on this bow and certainly had plenty of wood left with which to do that, but I fancied going old school and figured a simple handle for off the knuckle shooting would complement the natural lines of this stave best.
The depth of heat penetration that you get with this method is significantly greater than can be achieved with a heat gun. After 45 minutes the handle section is scolding hot so the stave is manipulated into alignments and then comes off the heat and is allowed to cool for an hour. After the jig comes off I check for alignment and am happy to see that the correction has brought string alignment back to just favouring the left side which is perfect for a right handed archer such as me.
This stave is heavy but almost braceable right out the gate. After about 15 mins of long string tillering on the tiller tree the bow can be strung at a 6” brace height.
The left limb in the picture above is the bottom limb and is slightly weaker than the right limb which the top limb. I shoot split fingers so want this bow to finish out with an 1/8″ – 1/4 ” positive tiller. This was opposite to what the bow was doing at brace so I needed to reduce to top limb to swing the balance the other way. This is fine though as at this point, the bow is still quite heavy. I’m a short drawer so I’m aiming for 50lbs at 26”. At the minute I’m still getting 50lb at 22” so I spend an hour carefully reducing the weight of the top limb and tickling away at any stiff spots overall.
I’ve now got the stave down to 53lb at 26″ on the tillering tree. The extra 3lbs will likely come off as the bow is fine tillered and sanded after being shot in. both strung and unstrung I’ve got a really nice even balance of reflex in the handle and tips combined with a nice bit of mid limb deflex. The flicked tips haven’t pulled out and the string alignment is still just slightly biased towards the left side of the bow which for me as a right handed shooter is perfect. No signs of chrysaling anywhere on the belly and no splinters to be seen on the back. Time to get a handle wrap on and shoot her in.
I always shoot a couple of hundred arrows through all of my unfinished bows before sanding and finishing. I’ve learnt that a bow which has been meticulously tillered on the tillering tree will move considerably through actual shooting. After two hundred shot you know what you have. I then recheck my tiller and adjust accordingly.